Everyone knows that metal fabrication can get expensive. Between labor costs, materials, troubleshooting, and mass manufacturing, the price tag grows with every new detail you add or subtract. Fortunately, there are nearly half a dozen ways to cut costs on metal machining projects. The key is to work with the right company that can streamline the design and production processes as much as possible.
Why is metal machining so expensive?
CNC metal machining can cost quite a bit even if you’re working on small projects. That’s because the shop will typically calculate hourly rates based on a wide variety of unique factors such as the materials used, any special tools required, etc. Plus, the more precise your part needs to be, the more money it will cost to manufacture it. That’s just basic economics.
Meanwhile, cutting costs should never mean sacrificing quality. Instead, try to work with a CNC machine shop that can stay focused on the bigger picture. More sustainable cost-cutting tactics are far better than risky compromises and impromptu solutions. So, let Pioneer Cuts demonstrate how a little understanding of material properties and advanced machining techniques can go a long way.
5 ways to cut costs on metal machining
Cutting costs on CNC metal fabrication isn’t always easy. In fact, it almost always requires a well-equipped CNC machine shop with heavy-duty rigs, highly skilled experts, and industry-leading software. Those amenities combined are what help project managers maintain budgets, deadlines, and designs without forfeiting precision. They’re great for ensuring each order adheres to your industry’s standards as well, further eliminating the need for expensive redesigns, redistributions, and recalls.
As such, the following five tips do more than just help you save money on metal machining. They can also do this:
- Reduce project lead times by a measurable degree
- Decrease the demands on your working capital
- Increase your project’s speed to the market
- Promote a higher industry standard
When your team finds a CNC machine shop that can handle large-scale metal fabrication projects with speed, efficiency, and precision, you’re more likely to become a leader in your industry. So, use these five methods to make a major impact for a lot less money:
#1. Identify the right materials and quantities.
#2. Verify the accuracy of your design.
#3. Simplify and/or limit tight tolerances.
#4. Use the best tools for each job.
Choosing the right tools and techniques is crucial here, so think about the cost-cutting benefits of using automation to produce metal components. Most industrial rigs feature pre-set production processes that allow project managers to basically “set it and forget it.” And while picking the best tools and using automated machinery may cost more upfront, it can save you big time in the long run.
#5. Demand high-tech CAD/CAM software.
In addition to these five helpful methods, remember this: it’s all about how you approach the situation. There are a variety of different ways to cut, form, and assemble your metal products. So, let your team of experts provide money-saving advice and make adjustments wherever they’re needed.
Pros tips for saving more money on metal manufacturing
Still, looking for ways to save capital on your upcoming metal fabrication projects? Here are some quick tips from the pros:
- Think about your approach to the project and consider new ways of creating the products you need. For example, plasmas, lasers, waterjets, and oxyfuel cutters each have unique pros and cons to consider before becoming steadfast on your preferred techniques.
- Work with machining partners who know how to consolidate multiple steps on one piece of equipment. That way, you can cut back on hourly labor costs a little bit.
- Consider the part’s intended use. Then, let your design and engineering teams suggest ways to reduce the operational costs before mass production starts.
For more detailed information on how to further cut costs on your metal machining projects, talk to an expert at Pioneer Cuts today. Ask a representative about getting started or submitting data for a quick 6-hour quote using advanced manufacturing software.