The vital components to your last design weren’t exactly up to par. Maybe that’s because the CNC Turning techniques you used weren’t as advanced as they could have been. Only state-of-the-art machining shops have sophisticated equipment to deliver such precision parts on a tight schedule. So, play it safe and learn all you can before submitting a design to an underrated bidder.
CNC Turning isn’t as easy as YouTube makes it look. In fact, it’s a strictly regulated manufacturing method that takes several years to master. Qualified technicians usually consider it an art, and their finished products are always sculptured.
The CNC Turning process involves multiple machines, tools, and techniques. Portions of raw or semi-raw material are held in place by a chuck. That chuck then gets rotated while a machinist manipulates various cutting devices via CAD/CAM programs.
Machinists use precision CNC Turning techniques to strategically remove material from their workpieces. They might also use a Y-axis lathe or live tooling to accommodate more complex orders. Either way, this is how your new components begin to take shape. It’s one of the first and most important processes in modern manufacturing.
Get out your high school geometry books because we’re talking about X and Y axes here. In Y-Axis Lathing, machinists manipulate tools in a horizontal direction. Unlike traditional CNC Turning which involves only floor-to-ceiling motions, a Y-axis lathe moves across the workpiece and is used for completely different purposes.
An advanced CNC Turning shop in Michigan will know exactly what Y-axis lathing is. Plus, they’ll know exactly how to do it and have the equipment to make it all happen. They’ll also understand the many benefits, so you should too.
Here are the 5 pros you need to know:
CNC Turning, more specifically X/Y-Axis Lathing and Live Tooling, help preserve and promote precision. They do so by keeping the geometry consistent, making additional work possible with a quick, one-time setup.
At Pioneer Cuts, we like to stay on the cutting edge to give you the best possible service in the shortest amount of time. So, we now have new Y-Axis Live Tooling Lathes, and we continue to expand our CNC Turning capabilities into the dual spindle and multi-axis lathes as well.
DID YOU KNOW: The initial cost of a Y-Axis live tooling machine is typically too high for less advanced CNC machine shops to afford. However, well-equipped shops will find that it offers better parts at a much faster pace.
Live Tooling is offered only by the most sophisticated CNC machining shops. That’s because it involves operating numerous spindles and various sub-spindle configurations to get it right. The technique also requires the touch of a highly trained expert, plus excellent cutting tools and highly intuitive programming.
This complex process provides at least 3 things for both the client and the CNC Turning machinist:
One: It means that a workpiece can be manipulated in copious ways while remaining in line with the main spindle. That boosts the production speed without sacrificing quality.
Two: Live (or driven) tools are usually tailored to the turret assembly. As a result, the machinist can customize precision cuts using varied programming implements and/or intermittent tool adjustments.
Three: The technique, albeit an expensive investment, increases efficiency on every front. Shops can reduce operational costs and then pass those savings on to the client.
Put simply, Live Tooling at an advanced CNC Turning Shop using Y-Axis Lathes is your best bet for quality assurance and project timeliness. It’s offered in basic and/or 90º configurations, with a variety of compatible clamping systems available. Here are just a few as an example:
For more information on Pioneer Cuts’ Live Tooling clamping systems, geta quick 6-hour quote from one of our experts.
The ideal machining method for your project depends on many factors. Keep in mind that an advanced CNC machine shop should provide expert guidance for this part of the process. Most of the time, projects begin with straightforward CNC Turning on a Y-Axis Lathe. However, complex parts aren’t the only ones getting the Live Tooling treatment anymore.
Because the method is so efficient, even your simpler projects can get finished that way. It’s tough to make that call, though. So, ask the right questions and consider the following 5 things:
Your design and engineering teams can tell you more about the specifics of each process. And don’t worry if your components need put together after they’re made. Pioneer Cuts offers high-speed Parts Assembly services as well, making us the premier one-stop CNC machine shop in all of Michigan.
Don’t let your next machined part become the broken link again. Take advantage of our diligent staff of certified machinists and get your service quote while the spindles are still turning. Pioneer Cuts is the industry standard, with over 25 years of combined experience and state-of-the-art tools to get the job done right according to your schedule.
Design Parts with the manufacturing process in mind.