he facts of life are simple. For example, when you cut back on the number of steps between start and finish, clients appreciate it. When you can do that without sacrificing quality, they usually come back for more. Therefore, simplified machining draws more business, especially in high-demand industries.
Many targeted studies have revealed the exact same trend. According to market research, manufacturing companies using a multi-axis machining center with onboard CNC can cut their cycle times by as much as 50%. Meanwhile, their tooling costs are reduce as well. In some cases, by a 60% margin or greater.
For CNC machining shops that service the automobile, aerospace, and/or marine industries, streamlined operations can be a game-changer. However, it’s not always about using the most advanced machines available. Sometimes, it depends on the ethics of the shop and the skills of its machinists. Thus, a combination of both can be a key asset for both the shop and the client.
What does simplified machining look like?
CNC programmers and machinists face numerous challenges when quoting and completing an order. They must quickly identify critical details and parameters, then reproduce the original design under extremely tight tolerances. Factors such as cut depth, spindle speed, and feed rate are also closely considering during every step of the process.
At the same time, skilled machinists usually prefer quality over quantity. They take pride in their work, so they strive for the best possible results with every pass. That means they’re often optimizing the process for these 2 reasons:
- To determine the most efficient material removal rates
- To maximize the life of their tooling apparatuses
Their objective is to produce an accurate part with a good surface finish and at a speed that suits the client’s schedule. Therefore, truly simplified machining looks more like best practices than best equipment.
The 5 factors of simplified CNC machining
The most efficient way to establish workable feeds and speeds, regardless of the design or material, is to demand efficiency essentials in a shop’s operations. Without them, the shop has little more than some fancy equipment with nobody worthy to run it. In short, simplified CNC machining leads to better business profitability for clients, but only when it covers these five bases:
#1. Rapid and Accurate Quoting Systems
In general, reputable CNC shops will offer their clients a comprehensive quote on machining services. That helps them create a budget and a schedule that works for their business. Thus, those quotes are based on the CAD file submitted by the client beforehand.
Most of the time, estimates take several days to process. In rare cases, project quotes can come back much quicker. Either way, CNC machining prices factor in at least four different things, including these:
- The cost to operate the machine, including electricity
- The price of the tooling equipment that’s used
- How much the materials cost to procure or prepare
- How much the machinist gets paid to do the work
Keep in mind that machining projects that require non-standard tooling may either increase the cost or prolong the process. However, that information is always discuss before the work begins.
TIP: Pioneer Cuts offers accurate, detailed CNC service quotes in as little as six hours.
#2. Fast Shipping Anywhere
Most large cities have a local CNC machine shop somewhere nearby, but not all businesses operate near big cities. Therefore, machining companies that offer fast, nationwide, or worldwide shipping are prize among growing industries for their contributions to convenience. Moreover, cost-effective shipping prices are essential to companies trying to thrive in competitive industries. According to market insiders, failing to fulfill orders on time is one of the most critical challenges for small businesses.
TIP: Pioneer Cuts can ship any order anywhere in the world through UPS or your preferred carrier.
#3. Short Lead Times
Getting accurate quotes and having the advantage of affordable shipping are both great. However, they’re not enough to draw business to a new or existing industry. In fact, both factors must be combine with short lead times and kept scheduling promises to make a measurable impact. Since lead times describe the latency between the beginning and end of any process, working with a well-equipped machining shop that has established ethics, dedicated machinists, and a streamlined manufacturing floor can make all the difference in your company’s productivity and profitability.
TIP: Pioneer Cuts offers a standard 15-day lead time with a 24-hour expedited option available.
#4. Attentive Customer Service
No business needs to be lectured about how important professional customer service is. However, CNC manufacturing projects often face unique challenges. That means they require attentive machinists, designers, engineers, and programmers to get the job done right. Meanwhile, clients also need to be kept in the loop. Thus, customer service becomes a vital liaison between a client and their fabrication team.
If a CNC machine shop’s customer service structure is disorganize or uninform, it won’t matter how fast the quoting process is. Lead times, tooling techniques, material options, and even rapid shipping options won’t make it better either. Only knowledgeable, friendly, and available agents can help streamline the “meat” of project conceptualization, thereby boosting your business’s morale and increasing profitability over time.
TIP: Pioneer Cuts Customer Service is A-rated for its rapid response times and agents’ eagerness to help.
#5. One-Stop CNC Machining
In some instances, it may seem more cost-effective for a business to outsource their various manufacturing projects to accommodate tight budgets and/or schedules. However, some businesses could be missing out on a golden opportunity to increase productivity, profitability, and project simplicity. Case in point: working with a one-top CNC machining shop.
Not only is inventory production more consistent this way, but it’s also more predictable and requires less human interaction. Both factors can reduce expenses, or at least very least, they can free up machinists to handle more important, value-adding tasks. Plus, shipping fees are cut tremendously as every process is complete in-house. That, in turn, promises better quality control.
TIP: Pioneer Cuts offers a wide range of different CNC machining services, with many expansions ahead.
Streamlining the manufacturing process can help boost sales, supplement lacking inventories, and increase brand influence. That’s why thriving businesses love simplified CNC, and that’s also why they appreciate machine shops with highly-trained staff, excellent customer service, state-of-the-art equipment, and client-focused scheduling.